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Industrial Castings | High Chrome Iron

High Chrome Iron Castings — 12 to 28% Chromium

Custom high chrome white iron castings with 12–28% chromium content for maximum abrasion and corrosion resistance. Applications include pump casings, impellers, pipe elbows, cyclone liners, classifier liners, screen panels and any component requiring extreme wear resistance in abrasive and corrosive service. Hardness achievable up to 67 HRC.

Chrome Content Range
12% – 28% Cr
Hardness Range
58 – 67 HRC
Standard
ASTM A532 Class I/II/III
Applications
Pumps · Cyclones · Classifiers
Manufacturing
Sand Casting · Drawing-Based
Lead Time
5–8 Weeks
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Applications

High Chrome Iron — The Ultimate Abrasion-Resistant Material

High chrome white iron castings are specified wherever severe abrasion and corrosion combine to destroy ordinary steel components. The chromium carbide microstructure provides exceptional resistance to low-stress scratching abrasion and corrosive wear.

20-28% Cr

Slurry Pump Parts

Pump casings, impellers, suction liners (throatbushes), side liners and shaft sleeves for centrifugal slurry pumps in mineral processing, tailings handling and coal preparation. High chrome iron dramatically outperforms standard rubber-lined pumps in high-temperature or chemically aggressive slurry service.

25-28% Cr

Hydrocyclone Liners

Feed chamber liners, cylindrical section liners, apex sections (spigots) and vortex finders for hydrocyclones in classification, desliming and thickening circuits. High chrome iron provides 3-5x the wear life of polyurethane liners in coarse, high-density slurry applications.

18-22% Cr

Pipe Elbows & Bends

Cast high chrome iron pipe elbows, 45° and 90° bends, tee sections and straight pipe for abrasive slurry transfer lines. Manufactured with standard flange connections (ANSI, DIN, AS) or custom spigot/socket ends to suit existing piping systems.

22-28% Cr

Classifier Liners

Spiral classifier scroll liners and tank wear plates, rake classifier tine liners and screw conveyor flight liners for classification of fine mineral slurries. Wear-resistant liners for mechanical classifiers handling highly abrasive fine ground ore pulp.

20-28% Cr

Chute & Feed Box Liners

Impact-resistant liner plates for transfer chutes, loading boxes, feed hoppers and discharge chutes. Available as flat liner tiles, radius sections and formed liners. High chrome iron provides superior life to AR steel plate in fine, high-velocity abrasive material flow applications.

Any Grade

Custom Castings to Drawing

We manufacture any high chrome iron casting to your drawing or sample. From small pump impellers to large classifier feed boxes — supply dimensions and application data and we recommend the optimum chrome content and heat treatment specification.

FAQ

High Chrome Iron Castings — Questions

What chromium content levels do you offer?+
We manufacture high chrome iron castings with 12%, 15%, 18%, 22%, 25% and 28% chromium content levels. The appropriate chrome content is selected based on the specific abrasion and corrosion conditions of your application. Higher chrome content increases abrasion and corrosion resistance but reduces toughness.
What is the maximum hardness you can achieve in high chrome iron castings?+
With 28% chromium high chrome iron, we achieve a maximum hardness of 65-67 HRC after heat treatment. Standard 20% Cr iron achieves 60-63 HRC. The hardness is tested at multiple points and reported in the material test certificate (MTC) supplied with every order.
Can you manufacture custom high chrome iron castings to drawings?+
Yes. Drawing-based manufacturing is our primary service. Supply CAD drawings, 2D engineering drawings or a physical sample and we manufacture the casting to your exact dimensions in the alloy grade of your choice. Lead time for custom castings is typically 5-8 weeks depending on complexity and size.
What applications are high chrome iron castings used for?+
High chrome iron is the material of choice for pump casings and impellers in slurry service, cyclone liners, pipe elbows in mineral processing plants, classifier liners, screening media, crusher blow bars and liners, and any application requiring maximum abrasion resistance combined with corrosion resistance in wet environments.

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